Friday, September 2, 2011

F-35 structural design flaw will add to program cost and delay

So what are the risks of having the taxpayer hand out money for the production of scores of F-35 aircraft before the design is stable and significant testing is done?

This:

Lockheed F-35 Fighter Has ‘Design Flaw’ in Wing Part, Pentagon Tester Says

It is how the definition of "mistake-jets" works. That is, where they are building lots of aircraft that will later need expensive retro-fits because they didn't have enough production knowledge.

Here is a summary of the problem.

A and B models have a wing flaw. The United States Air Force, and most other nations are the potential customer for the A. The UK was the customer for the B but switched to the U.S. Navy C. The B is the U.S. Marine variant. Italy is considering a mix of A and B models. Great that Defence Minister Smith tells us Australia is trying to get the less-risky A model.

The design flaw is down-played by officials as being non-catastrophic. Although I wonder if it is the kind of flaw you want when in the final stages of a vertical landing with the B model. The problem limits affected aircraft to 1000 flight hours.

"Aircraft produced with the original root rib “must be inspected periodically” and have required repair before approximately 1,000 flight hours."

A retro-fit will have to be performed on completed aircraft and those in the production line. Total; 60.

This flaw will add to overall program cost and delay. I will leave you with this confidence builder from the article. “Little durability testing has actually been completed; therefore, more discovery is possible.”

4 comments:

Anonymous said...

The B model is going to be a gift that keep on giving. LM does not have a lot of experience building low cost, rough landing aircraft.

so, expect crack, mid life air frame refurb, that delicate rotor cracking, and sure as hell that expensive "stealth" paint will need a lot of TLC.

Basically, LM is learning while doing instead of producing a tried and true, ready for rough duty aircraft.

Distiller said...

So they need to strengthen/fatten that rib. Which will eat into the weight margins of the B ...

Leper said...

On the (barely) positive side, due to the below schedule production rates, there's only 60 mistake jets to retrofit repairs to.

Anonymous said...

Gee, the F-35 JPO doesn't come forward with this, only the IOT&E folks call it out. Again, another cover-up. By the time it hits the light of day they claim to already have a redesign and have assessed it as no big deal. In other words, they have known for weeks, maybe months. Time for more people to get "reassigned". Also time to drop the B model and either the A or the C model.